122 Screen Printing Terms Every #ROQStar Printer Should Know
- Guest
- Jul 26, 2024
- 6 min read
Updated: Apr 22
Welcome to Your comprehensive guide to screen printing terminology! Whether You're a beginner or a seasoned pro, this screen printing glossary will help You navigate the world of screen printing with confidence. Let's dive in!
Equipment and Basic Components:
AC Servo:Â Precision-controlled motors used in advanced printing equipment.
Carousel:Â A rotary screen printing press with multiple print heads and platens.
Carriage:Â The component housing the squeegee and floodbar on an automatic press.
Flash Cure Unit:Â A heating device used to partially cure ink between color applications.
Floodbar:Â The bar on an auto carriage used to flood ink across the screen.
Index Drive: Mechanism (Geneva or Chain Drive) that moves the press systematically.
Infrared Heating Element:Â Uses specific wavelengths to produce heat in dryers or flash units.
Platen (Pallet/Shirt Board):Â The surface that holds the substrate during printing.
Pre-Registration Unit (PRU):Â Used in the darkroom to align multi-color prints.
Print Arm:Â Connects the print head to the press and houses controls.
Print Head: The part of the press that holds the screen.
Quartz Heating Element:Â A heating component using quartz bulbs, often in dryers.
Screen: The mesh fabric used to create a stencil for printing.
Spot Gun: A powered spray tool for removing unwanted plastisol ink.
Squeegee: The tool used to push ink through the screen onto the substrate.
Ink Types and Properties:
Bleed Resistant Inks:Â Formulated to prevent dye migration in polyester garments.
Discharge Ink:Â Used to print light colors on dark fabrics by removing the garment's dye.
Gray Blocker/Barrier Base:Â Ink used to prevent dye migration, typically gray or black.
High Density Ink:Â Creates a raised, embossed-like effect.
Highlight White:Â White ink applied last to make designs stand out.
Opacity:Â How well an ink covers the underlying color of the substrate.
Plastisol Ink:Â Common textile ink made of PVC, pigments, and plasticizers.
Puff Additive:Â Makes ink rise to create a 3D effect.
Reducer:Â Colorless additive used to lower ink viscosity for easier printing.
Thixotropic:Â Property where ink becomes smoother as it's stirred.
Viscosity:Â The thickness or thinness of an ink.
Water-based Ink:Â Eco-friendly inks that can air dry, popular in retail markets.
Color and Design:
Art Proof:Â A digital mockup sent to the customer for approval.
Bitmap (Raster):Â An image made of pixels, which can blur when enlarged.
Block Out:Â Chemical used to cover pinholes or unwanted areas on the screen.
Butt-to-Butt (Butt Registration):Â Alignment where colors touch without overlapping.
Choke:Â Reducing the thickness of an image's outer edge to prevent color overlap.
CMYK:Â Cyan, Magenta, Yellow, and Black - the four colors used in process printing.
Color Separations:Â Breaking a multi-color image into individual color layers for printing.
Dot Gain:Â Increase in halftone dot size due to ink spread during printing.
Four Color Process:Â Halftone printing using Cyan, Magenta, Yellow, and Black.
Ganging:Â Applying multiple designs to one screen to save time and materials.
Half Tone:Â A technique that uses dots to create shading and dimension.
Knockout:Â Removing one color from beneath another for a clearer image.
Lines per Inch (LPI):Â Measure of screen mesh density; higher LPI allows finer detail.
Moire:Â An unwanted pattern caused by misaligned halftones or screens.
Overprint:Â Printing one color on top of another.
Pantone Matching System (PMS):Â Standardized color system for accurate color matching.
Simulated Process: Halftone printing using 6+ colors to produce a multi-color image.
Spot Color:Â Discrete color elements in non-photographic images.
Trap:Â An outline around a fill color to prevent gaps due to misalignment.
Vector:Â A scalable image made of points and lines, maintaining quality at any size.
Screen Preparation and Stencil Making:
Burn:Â Exposing an emulsion-coated screen to light to create the stencil.
Computer to Screen (CTS): Directly printing artwork onto a screen from a computer.
Dehaze:Â Using a caustic cleaner to remove ghosted images from a screen.
Develop (Exposure):Â Using light to harden emulsion and create a stencil.
Diazo:Â Photosensitizer chemical used in some emulsions to improve stencil strength.
Direct to Screen (DTS): Another term for Computer to Screen (CTS) technology.
Emulsion:Â Light-sensitive coating applied to screens to create stencils.
Emulsion Over Mesh (EOM): Measurement of emulsion thickness on the substrate side.
Film Positive:Â Transparent positive image used as a stencil while exposing a screen.
Ghosting:Â Faint residual image remaining on a screen after reclaiming.
Inkwell: The depth of the emulsion gasket on a screen, dependent on EOM.
Photopolymer:Â Fast-developing, high-solids emulsion typically used for plastisol printing.
Pinholes:Â Tiny unwanted spots in the stencil, often due to poor screen prep.
Reclaim:Â Removing old emulsion to reuse a screen.
REG Mark:Â "Crosshair" target marks used for aligning screen images.
Stencil:Â The portion of an exposed screen containing the image to be printed.
Wash Out:Â Rinsing the screen after exposure to reveal the stencil.
Printing Techniques and Processes:
3D Flood:Â Technique used for thick stencils where the print head floods and prints before final application.
Clearing:Â The act of pushing ink through a screen.
Color Change:Â Cleaning out a screen and putting in a different color of ink.
Double Index:Â Moving auto press platens twice to print on every other platen.
Dwell Time:Â Amount of time a flash dryer fires over the substrate.
Even/Odd:Â Setting the auto press to print on every other platen.
Fetch/Go-To Platen:Â Automatically bringing a platen to another print head.
Final Flood:Â Printing and flooding in the down position before lifting.
Flocking:Â Applying powder over ink to simulate a velvet texture.
Flood:Â Light squeegee stroke used to fill the screen with ink.
Inverted Flood:Â Printing outward and flooding inward on the press.
Lifting:Â When the screen lifts the substrate off the platen after printing.
Micro-Registration: Precise mechanical adjustment for aligning screens.
Normal Flood:Â Printing inward and flooding outward on the press.
Off-Contact:Â Small gap between the screen and substrate for better ink transfer.
Oversized Printing: Producing large prints on substrates.
Pass (First/Second/etc.):Â Multiple printing applications on the same screen.
Pre/Post Index: Actions occurring before or after the press indexes.
Pre-Flood: Flooding the screen before printing.
Pressure: Physical force applied during printing.
Print Stroke: Squeegee stroke used to push ink onto the substrate.
Print-Flash-Print:Â Printing a color, flash curing it, then printing it again.
Printing Area: The size of the area needed for an image.
Sequential Printing:Â Printing colors in a specific order.
Strike Off:Â A test print to check quality before starting a full run.
Suspend: To release the carousel on an automatic press.
Top Coat: A clear print applied over the entire image.
Underbase:Â A white layer printed first to enhance colors on dark garments.
Void Platen:Â Having the auto press skip a platen and not print on that station.
Wet-on-Wet: Printing multiple colors without flash curing between them.
Troubleshooting and Quality Control:
Bleed: Dye migration from fabric into imprinted ink, common in polyester garments.
Buildup:Â Ink accumulation on the screen bottom during wet-on-wet printing.
Bug: Urgent, last-minute order from a customer who "forgot to order."
Colorfastness (Wash Fastness): A print's ability to withstand washing without fading or cracking.
Cracking:Â When a print breaks apart after washing due to improper curing.
Crocking: The tendency of a print to come off when rubbed or abraded.
Curing: Using heat to completely fuse plastisol ink.
Dye Migration:Â Unwanted bleeding of garment dye into the printed image.
Fibrillation:Â Fabric fibers showing through the ink on a garment.
Hand: The feel of a print on the garment.
Material Safety Data Sheet (MSDS/SDS):Â Document outlining chemical handling procedures.
Newton:Â Unit of measurement for screen tension.
Over/Under Exposed:Â Results of incorrect exposure time during screen preparation.
Shelf Life:Â How long a product can be stored before losing effectiveness.
Stretch Test:Â Checking if a print cracks when the garment is stretched.
Sublimation:Â Another term for dye migration in polyester garments.
Tack:Â Adhesive strength of platen mask or spray adhesive.
Wash Fastness:Â See Colorfastness.
Web Spray: Spray adhesive that forms a web pattern, used when printing on fleece.
Wicking:Â Bleeding of ink into garment fibers during wet-on-wet printing.
Miscellaneous Terms:
Durometer: Measurement of squeegee blade hardness.
Mesh Count: Number of threads per square inch in screen fabric.
Print Area:Â The size of the area needed for an image.
Registration:Â Aligning screens using micro-reg knobs for precise placement.
This glossary covers the most essential terms, but remember, screen printing is an art and a science - there's always more to learn! Keep experimenting, stay curious, and don't be afraid to ask questions with Your dedicated ROQ Solutions Team at solutions@roq.us or call 1.87.ROQ.IT.NOW (that’s 877.674.8669). Did we miss any? Let us know!Â
Happy printing, #ROQStars! Thank You for the opportunity to be #YourPartnerInPrint.











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