top of page

From Garage Hustle to Automated Growth: Cascade Design’s Story

  • Writer: Cristen Sousa
    Cristen Sousa
  • Sep 24, 2025
  • 2 min read

Mason and Sydney never set out to run just another print shop. They wanted to build something meaningful together in Heber City, Utah — something fun, creative, and needed in their community. Cascade Design was born out of that vision.


Like many decorators, they started small. A six-head embroidery machine, a manual press, and long days (and even longer nights) running production from their garage. As their toddler slept, they often launched into a “second workday” just to keep up.


But as orders grew and opportunities came knocking — like printing for the elementary school across the street — manual printing meant jobs dragged on for days, bottlenecking everything else in line. Mason and Sydney realized they were ready for the next step: automation.



Why Cascade Chose ROQ


The leap from manual to automatic wasn’t about chasing speed alone. It was about reclaiming time, delivering consistent quality, and saying “yes” to bigger, more complex jobs without burning out.


At ISS Long Beach, Mason and Sydney saw ROQ in action. They knew if they were going to automate, they were going to do it right — and do it green. From the very beginning, they felt supported not just in choosing the right press, but in understanding how automation would fit their unique clientele and business goals.



Hands holding a tablet displaying text: "The 7 Worst Fears That Prevent Most Screen Printers From Going Auto" with ROQ machinery in the background.
Wondering if automation is as overwhelming as it sounds? Check out the 7 Worst Fears of Going Auto — and how shops like Cascade overcame them.







Life After Manual


Today, Cascade Design is running on their ROQ automatic press, and the difference is clear:


  • Jobs that once felt intimidating are now routine.

  • Production timelines are measured in hours, not days.

  • Consistency and quality aren’t something they cross their fingers for — they’re built into every print.


For Mason, one of the most exciting parts was how quickly the press became user-friendly, even as he learned. For Sydney, it was eliminating that exhausting “second workday” so they could focus more on growing the business — and enjoying family life.


A green ROQ Next P12 M screen printing machine in an industrial setting, with a digital control panel and various mechanical arms.


The Takeaway

Cascade Design’s journey isn’t unique — it’s the story of countless shops that reach a breaking point with manual printing. What sets them apart is the choice to invest in the best equipment and the right partner early, so they could build a business with long-term sustainability.


Automation isn’t just about printing faster. It’s about creating room for growth, consistency, and a better quality of life.


 
 
 

12 Comments


Unknown member
Apr 22

Loved this journey—seeing Cascade Design grow from a garage hustle to automated success is super inspiring! Really motivating story. Great read to enjoy while relaxing and browsing snapinsta for a quick boost.

Like

Unknown member
Apr 15

This is a great example of how automation can completely change the way a business grows—moving from manual work to a more scalable and efficient system really shows what’s possible when processes evolve the right way. When I take a short break, I usually just check out snapinsta since it’s simple and quick to use.

Like

Unknown member
Apr 11

I like that you called out “People” alongside all the meeting/process stuff—systems don’t really work if the wrong person is sitting in the seat. Did you have any telltale signs early on that someone wasn’t a fit for the new cadence (L10, rocks, scorecard), even if they were otherwise solid? This “right fit + repeatable routine” idea weirdly reminds me of wardrobe planning—StyleLookLab vibes—because consistency beats endless last-minute decisions.

Like

Unknown member
Apr 11

Big yes to “process” being the thing that lets you add programs without adding stress. The moment you can hand someone a decent SOP (even a rough one) you stop paying the tax of re-explaining everything. I’ve even found that throwing quick visuals into a checklist helps adoption—made me think of imgg in the sense of “make a usable image fast,” even if it’s not perfect.

Like

Unknown member
Apr 11

The “we get on the same page” piece is underrated—most burnout I’ve seen isn’t workload, it’s constant context switching because nobody’s sure what the actual priorities are. Having a single place where issues get captured and processed (instead of living in Slack) changes everything. It’s sort of like how hrefgo organizes a big pile of tools into something browsable—your business needs that same kind of navigation for decisions.

Like

INDUSTRY

Our
Partners

Early on, we made a conscious decision to eradicate the word "customer" from our vocabulary. ROQ.US has no customers -- we only do business with Partners.

A customer is someone on one end of a transaction, but a Partner is a companion. A Partner is an ally.

 

A Partner is a trusted friend who is invested in the journey with you. That long-term camaraderie is what we aim to provide for our Partners.

As we continue to roll out the green carpet for you, we're honored to introduce you to our current roster of ROQ.US Referral Partners. These industry leaders are valued ROQ.US family members as You are and we're excited to bring You together with them to reinforce the product/service muscle behind your operation.

Distributing Partners

GRIMCO Logo
gsg-logo.png
miami screenprint logo.png
fh-sons-screenprinting.png
Atlas-Logo1.png
bottom of page